Pilot's Operating Handbook

 flight manual, checklists, etc.


Pilot's Operating Handbook

  

Registration: N540VF
Manufacturer: Frazier
Designation of Aircraft: F-1H
Serial Number: 4339  
Certification Category: Experimental

Vince Frazier
3965 Caborn Road
Mount Vernon, IN 47620
812-464-1839 work
812-985-7309 home
 

Section 1.0 - Aircraft General Data

 1.1          Engine

              Manufacturer:                    LYCOMING

              Type:                                IO-540-C4B5                      

 1.2          Propeller

              Manufacturer:                    Hartzell

              Type:                                Constant Speed

              Diameter:                          80”

              Pitch Setting:                    Adjustable

 1.3          Fuel

              Grade:                              91/100 minimum grade aviation gasoline

              Capacity:                          STBD tank:             21 US gal useable

                                                      PORT tank:             21 US gal useable 

1.4          Oil

               Specification:                     LYCOMING OIL       SPECIFICATION No. 301-E

                Capacity:                                                     3 US gallons

               Ambient Air Temperatures            Viscosity Grades 

              Above 60° F                                        SAE 50*

              30 to 90° F                                           SAE 40*

              0 to 70° F                                             SAE 30*

              Below 10° F                                        SAE 20*

              * or suitable multigrade oil

Section 2.0 - Operating Limitations

VFR Operations only.

2.1          Airspeeds (I.A.S.)

Never Exceed                                                                              240 knots / 275 MPH  

Normal Operating Limit (Maximum Structural Cruising)        160 knots / 184 MPH

Maneuvering                                                                                125 knots / 144 MPH

Maximum, wing flaps extended                                                  95 knots/109 mph 

Vx                                                                                                74 knots/85 mph

Vy                                                                                                91 knots/105 mph*

* up to 121 knots/140 mph works very well and allows better engine cooling.     

 2.2          Maneuvers Permitted

 2.2.1       Normal Operations

Normal operations at up to maximum take off weight (as stated in section 2.5), are limited to normal flying maneuvers, but may include straight and steady stalls, and turns in which the angle of bank does not exceed 60 degrees.  Spins are permitted. 

2.2.2       Aerobatic Maneuvers

Aerobatic maneuvers are permitted within the following limitations:

              Aircraft weight not to exceed 2000 lbs.

               G limits are +6/-3

              Aft C of G limit not to exceed 97.4” aft of datum (where datum is 80” fwd of wing leading  edge)

 2.2.2.1    Approved maneuvers-recommended entry speeds

 Note: The application of these entry speeds presupposes that control pressures applied limit acceleration to +6 G's or less.  The maneuvering speed of 125 knots/144MPH is the maximum speed at which full and abrupt control movement is permitted.

              Maneuver                                                  Entry Speed Range (I.A.S.) 

              Inside loops & horizontal eights               121-165 kts/       139-190 MPH

              Chandelles, wingovers (Immelmans)       130-165 kts/       150-190 MPH

              Aileron rolls, barrel rolls                          105-165 kts/       121-190 MPH

              Vertical rolls                                             156-165 kts/       179-190 MPH

              Split-S turns                                              86-95   kts/        99-109 MPH

 2.2.2.2    Prohibited maneuvers

               Tail slides

 2.2.2.3    Maneuvers not recommended

              Snap rolls (allowable at entry speed less than 90 knots/ 104 MPH, but not recommended.)

Negative G maneuvers (not recommend due to possible engine oil starvation and possible prop overspeed.)

 2.3          Crosswind Component

 The maximum demonstrated crosswind component for take-off and landing is 15 knots/17 MPH.

 2.4          Power Plant

 2.4.1       Power and Temperature

 Power             RPM      Manifold Pressure         Cylinder Head Temp.               Oil Temp.

Max.                2700          Full Throttle               500 ° F absolute max                 245 ° F max
Take off                                                           450 ° F recommended max
260 bhp

Max.                2575         Full Throttle               500 ° F absolute max                 245 ° F max
Continuous                                                     450 ° F recommended max                
250 bhp

 2.4.2       Oil Pressure

               Normal                                60-100 lbs psi
               Minimum safe in flight        60 lbs psi
               Minimum safe idling           15 lbs psi

 2.4.3       Oil Temperature

              Recommended for take-off power                       160 ° F 
Warm oil prior to takeoff as much as practical without allowing CHTs to exceed 400 ° F.
Using the sump heater while preflighting is one way to warm the oil
.

2.4.4       Fuel Pressure 

              Normal                                 28 lbs psi
              Minimum safe in flight         20 lbs psi
              Max                                      45 lbs psi 

2.5          Weight and Balance 

2.5.1       Weight 

Empty weight: 1226 pounds with 10 quarts oil

Maximum take-off weight (normal category)             2000 lbs

Maximum landing weight                                        2000 lbs

 2.5.2       Center of Gravity 

Normal Category Data 

Forward limit:                       87.7” Aft of Datum at all weights

Rear limit:                            97.4” Aft of Datum at all weights 

Observe the limits as are calculated on the Aircraft CG Calculations page 

2.5.3       Datum 

Datum:                                80” fwd of Wing Root Leading Edge 

2.5.4       Baggage Compartment Loading 

(i)            Maximum permissible aft baggage compartment load:             

              Fwd section: 80 lbs                   Rear section: 30 lbs 

(ii)     Where passenger seat is removed to permit the carriage of cargo, the permitted maximum load in the seat area shall not exceed 250 pounds plus the weight of the removed seat. The rear pilot control stick should be removed during any cargo carrying operations.

 2.7          Fuel Management 

Either tank may be used for take-off and landing.

SEE LAST PAGE FOR FUEL FLOW CHART EXAMPLE

Section 3.0 - Handling 

This section contains essential information relating to the handling characteristics and operation of the aircraft and its systems. 

3.1          Stalling Speeds (I.A.S.)

 Flap Setting                    Stalling Speeds - Power Off
                                  Gross weight                Gross weight
                                        2000 lbs                      1800 lbs
0 deg                                                                 67 MPH                    
20 deg (1st notch)                                              65 MPH                   
40 deg (2nd notch)                                             63 MPH                     

3.2          Stall Warning 

N540VF is not equipped with an audible stall warning system.   An angle of attack device known as a “Lift Reserve Indicator” is installed. 

3.3          Flaps 

              First notch                                20 deg
              Second notch                           40 deg 

3.4          Electrical Power 

Do not turn off the alternator in flight except in an emergency. 

This aircraft is fitted with a generating system that relies on battery power for initial excitation, therefore there is a possibility that if the alternator is turned off in flight, the loss of the battery system, or the subsequent discharge of the battery will result in the loss of all electrical power. 

3.5          Fuel System 

Prolonged uncoordinated flight with low fuel quantities may uncover the fuel tank outlets, causing fuel starvation and engine failure. 

Section 4.0 - Performance 

Take-off Safety Speed                67 MPH I.A.S. 0 deg. Flap
Minimum Approach Speed         85 MPH I.A.S. 20 deg. Flap      (1st notch)   OR
Minimum Approach Speed         80 MPH I.A.S. 40 deg. Flap      (2nd notch)
 

Lycoming Power Chart IO-540 D4A5                 

RPM

1800

1900

2000

2100

2200

2300

2400

2500

MAP

HP/GPH

HP/GPH

HP/GPH

HP/GPH

HP/GPH

HP/GPH

HP/GPH

HP/GPH

20

100

107

113/8.5

119/9.8

127/10.1

134/10.6

141/11.2

146/11.8

20.5

 105/ 

110/8.4

116/8.9 

  124/10.1 

   133/10.6 

 139/10.9+

 145/11.4 

151/12.1

21

  108/  

 114/8.5*

 121/9.4 

 128/10.2  

  137/10.6+

 144/11.2 

    151/11.6   

 157/12.5#

21.5

 110/8.5 

 118/8.8   

125/9.6 

133/10.6

 141/10.8 

  149/11.5   

 155/12.0

164/12.7

22

    115/8.7*   

122/9.2 

 130/9.8 

 137/10.8+ 

   145/11.0   

 155/11.7  

  162/12.3# 

 168/13.0

22.5

118/8.8 

 126/9.4 

134/10.1 

  141/11.0   

  151/11.2 

 160/12.0# 

  166/12.6  

174/13.4

23

121/8.9

130/9.6 

138/10.3+

146/11.3

  155/11.5 

 165/12.3 

   172/12.8   

 178/13.6

23.5

     125/9.2      

 134/9.8   

 141/10.5  

151/11.5 

  160/11.7#  

169/12.6

    176/13.1    

  184/13.8=

24

     130/9.4      

     138/10.0+

    146/10.6 

    156/11.7  

    165/12.0    

      174/12.8   

    182/13.5   

   190/14.2

24.5

 

 

 

 

 

      178/13.1 

   186/13.8= 

    193/16.7

25

 

 

 

 

 

       183/13.4      

    192/16.3 

   200/17.0

25.5

 

 

 

 

 

 

    196/16.6     

   205/17.3

26

 

 

 

 

 

 

    203/17.0     

   210/17.6

26.5

 

 

 

 

 

 

 

   215/17.9

27

 

 

 

 

 

 

 

   221/18.3

27.5

 

 

 

 

 

 

 

   226/18.6

28

 

 

 

 

 

 

 

   232/19.2 

* 45%        + 55%           # 65%            = 75% 

  Power chart for AEIO-540-C series engines

 Checklists:

PREFLIGHT


1.  COCKPIT- CHECK SWITCHES AND FUEL OFF
2.  CONTROL SURFACES – CHECK  HINGES AND BOLTS
3.  TRIM TABS – SECURE
4.  WING TIE DOWNS - REMOVE
5.  COWLING - CHECK FASTENERS
6.  TIRES – 35 to 40 PSI
7.  STATIC PORTS, FUEL VENTS, PITOT TUBE, AND  LRI ORIFICES - CLEAR
8.  INSPECT PROP AND SPINNER
9.  FUEL SUMPS - CHECK FOR WATER OR DEBRIS
10.  FUEL CAPS - CHECK LEVEL- SECURE CAPS
11.  INSPECT TAIL WHEEL AND CHAINS
12.  ENGINE OIL - 9 MINIMUM

 

BEFORE ENGINE START


1.   FUEL SELECT - FULLEST TANK
2.   ALL SWITCHES  - OFF
3.   CIRCUIT BREAKERS - IN
4.   LOOSE ITEMS - STOWED
5.   SEAT BELTS – TIGHT
6.   CANOPY- CLOSED OR LATCHED IN TAXI POSITION
7.   FLAPS – UP
8.   TRIM - SET

ENGINE START

1.  MASTER - ON
2.  PROP CONTROL FORWARD
3.  THROTTLE / MIXTURE LEVERS - SET FOR START
4.  ENGINE - PRIME AS REQUIRED WITH BOOST PUMP - (5 SECS COLD)
5.   PROP ARC - CLEAR
6.  STARTER - ENGAGE
7.  IDLE AT 1000 RPM
8.  OIL PRESSURE SHOULD BE AT LEAST 20 PSI 

BEFORE TAXI

1.  ENGINE INSTRUMENTS - CHECK EIS
2.  AVIONICS MASTER - ON
3.  ALTIMETER - SET IN EFIS
4.  RADIOS AND LIGHTS - SET AS REQUIRED

ENGINE RUN UP

1.  CANOPY- CLOSED OR LATCHED IN TAXI POSITION
2.  ENGINE INSTRUMENTS - CHECK
3.  RPM - 1500
4.  PROP - CYCLE 2-3 TIMES
5.  CHECK MAGS,  SWITCH TACH SELECT INPUT AS REQ’D
6.  POWER - IDLE/ AS REQUIRED
7.  BOOST PUMP - ON

BEFORE TAKE OFF

1.  FLIGHT CONTROLS - FREE AND CORRECT
2.  ENGINE AND FLIGHT INSTRUMENTS - CHECK
3.  SET FLIGHT TIMER
4.  TRANSPONDER - ON
5.  FUEL SELECT - VERIFY ON FULLEST TANK
6.  WARNING LIGHTS – OFF
7.  CANOPY - CLOSED AND LOCKED!

TAKEOFF

1.  MIXTURE AND PROP CONTROL FULL FORWARD
2.  SMOOTHLY APPLY THROTTLE TO FULL POWER
3.  ROTATE AT 65
4. CLIMB AT  85 OR CRUISE CLIMB AS REQUIRED
5. MONITOR TEMPS DURING CLIMB

LEVEL OFF CHECK

1.  ENGINE POWER - AS REQUIRED
2.  MIXTURE - LEAN AS REQUIRED
3.  LIGHTS - AS REQUIRED
4.  BOOST PUMP - OFF

DESCENT/ APPROACH CHECK

1.  MIXTURE - RICHEN AS REQUIRED
2.  LIGHTS - AS REQUIRED
3.  RPM - INCREASE
4.  BOOST PUMP - ON

AFTER LANDING

1.  FLAPS – UP
2.  TRANSPONDER - STBY

SHUT DOWN

1.  TURN OFF BOOST PUMP, RADIOS, GPS,  LIGHTS AND STROBES
2.  MASTER OFF
3.  CLOSE MIXTURE
4.  CLOSE THROTTLE
5.  KEY SWITCH TO OFF
6.  FUEL VALVE OFF

EMERGENCY CHECKLISTS

ENGINE - ROUGH OR FAILURE – FIRST PRIORITY IS TO FLY THE PLANE!

1.  FUEL - SWITCH TANKS, CHECK EIS AND EFIS
2.  MIXTURE RICHEN
3.  BOOST PUMP ON
4.  RESTART -  AS REQUIRED
4.  POWER -  AS REQUIRED
5.  PROP CONTROL  - PULL BACK  FOR BEST GLIDE IF ENGINE  IS STILL TURNING
6.  IF ENGINE NOT TURNING, FORWARD UNTIL ENGINE RESTART

LOW VOLT/ ALTERNATOR FAILURE

1.  CHECK  VOLTAGE
2.  SWITCH TO EMERGENCY BUSS IF ALTERNATOR HAS FAILED

ELECTRICAL FIRE / SMOKE

1.  TURN OFF SMOKING ITEM OR SHUT OFF MASTER AS REQUIRED
2.  IF EFIS IS TURNED OFF, USE LRI FOR AIRSPEED REFERENCE. 
3.  LRI RED LINE IS FULL FLAP STALL.
4.  SWITCH TO EMERGENCY BUSS IF SITUATION PERMITS


 Being old and forgetful this is the check list that I made. I shot it down in size, put it back to back and laminated it. I though Greg's list is also very good. probably has to do with the military thing.   Jack #70  ( I modified the stuff above to suit my needs.  Jack's checklist is available below.  Vince)

Click on the .psd link for Jack's checklist:  2004-01-22\cklist.psd


Enough of this worrying about hitting the prop on start-up. Learn your airplane well enough to place the throttle lever to get a 1000-1200RPM start. Any higher RPM on a cold start up is damaging to the cam on the Lycoming engines -- in fact lower RPM is better if you can do it. Hot starts are not so critical to the cam, of course, but sometimes the pilot will set a bit of extra throttle to help the Lyc Hot Start Syndrome...not necessary if you know the procedure that works for your ship -- there isn't one sure method, I'm told.
 
My hot start procedure, from buckle-up:
Master on, alt on, L mag on, elec ign on if so equipped
Set full throttle
Set full rich
1-3 sec of boost pump (listen for pressure change); pump off
close mixture
set throttle for 1000RPM, or a bit more than idle
Press the starter button
move mix lever to 1/2 when engine fires (it should run OK there)
Boost pump on if engine tends to stumble -- as would be the case in high ambient temps: +80F
Set 900RPM idle; lean as far as possible
 
Cold starts are easier:
a bit more prime
set mix 1/2 open
Crank 'er up
 
SO!! Don't set so much throttle for starting, and you will have no problems with brakes or stick or needing 3 hands....it ain't Rocket Science, after all!
 
YMMV, of course
 
Carry on!
Mark

Flight Manual, and annual inspection checklists:

I've got some  copies from Mark and others in Microsoft Word.   I'd convert it to .pdf but those are useless for editing.  If you need a copy just email a request to me and I'll email it to you.  Be sure to tell me what it is you want because I can't remember all the stuff I put on this site.   vfrazier@usi.edu  Vince


Flight Characteristics:
Be sure to check out the pilot reports page also.  Pilot reports.html

The ship doesn't have any really bad habits, but it does come with a very high engine-out sink rate, for no extra charge. Engine out: keep her at 100KT or so in the glide so you have enough energy to flare (and flare kinda late)...stopped prop might allow 90KT...

Be sure of control system continuity and good clear fuel flow, tight oil hoses, and have some sort of radio out procedure ready (sign language with your wingman, or simply land), and you should do OK. The flight advisor area of the manual was written by a good advisor -- use it , and ask questions if necessary. If 3 things go wrong, abort, and back up. 2 things are not so hard to handle. 3 things will hurt you: 3 things, plus flying the plane, is an overload.

If your pre-taxi engine runs are a non-issue, chances are the rest will be OK too. If you had any problems with getting the engine started and getting it to run cleanly, I will suggest that you check everything else again.

No high-speed taxi runs please. Go ahead and hop the thing to 5-10' AGL and land it (if your runway is long enough) if you think that will help.

Plan for a 20 min flight; have fuel for 1 hr in each tank (15 gal or so). Taxi out & fly on ONE TANK; the other is an emergency tank on this flight. You can use tank #2 on the second 20 minute flight, with tank #1 as the emer. tank this time.

1/2 flaps on your 1st landing; 85-90 KT on approach.

Expect a plugged injector some time in the first 5-7 hrs. The engine will tell you that one is plugged. Don't worry or hurry -- just land as soon as practical. Your EGT gage will tell you which cyl is plugged. The ship will fly fine and maintain altitude at 15"/2000RPM.

Don't bust your ass, and don't let anyone else bust it for you. Seems Yeager said something like this.

Carry on!  Mark


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Last updated: 09/01/06

CAUTION:  This web site is not a publication of, nor approved by, Harmon LLC, Team Rocket, Van's Aircraft or any other person or entity listed herein, except me.  Be advised that I am a blithering idiot with neither brains nor money and my advice is not to be trusted.  So there.  You have been warned!  Vince